Warp knitting

The two types of warp knitting are raschel, made with latch needles, and tricot, using bearded needles.

Raschel. Coarser yarns are generally used for raschel knitting, and there has recently been interest in knitting staple yarns on these machines. In the Raschel machine, the needles move in a ground steel plate, called the trick plate. The top of this plate, the verge, defines the level of the completed loops on the needle shank. The loops are prevented from moving upward when the needle rises by the downward pull of the fabric and the sinkers between the needles. Guide bars feed the yarn to the needles. In a knitting cycle, the needles start at the lowest point, when the preceding loop has just been cast off, and the new loop joins the needle hook to the fabric. The needles rise, while the new loop opens the latches and ends up on the shank below the latch. The guide bars then swing through the needles, and the front bar moves one needle space sideways. When the guide bar swings back to the front of the machine, the front bar has laid the thread on the hooks. The needles fall, the earlier loops close the latch to trap the new loops, and the old loops are cast off. Raschels, made in a variety of forms, are usually more open in construction and coarser in texture than are other warp knits.

Tricot, a warp knit made with two sets of threads, is characterized by fine ribs running vertically on the fabric face and horizontally on its back. The tricot knitting machine makes light fabrics, weighing less than four ounces per square yard. Its development was stimulated by the invention of the so-called FNF compound needle, a sturdy device that later fell into disuse but that made possible improved production speeds. Although approximately half of the tricot machines in current use make plain fabrics on two guide bars, there is increasing interest in pattern knitting. In this type of knitting, the warp-knitting cycle requires close control on the lateral bar motion, achieved by control chains made of chunky metal links.

Special effects in warp knits. The scope of warp knitting has been extended by the development of procedures for laying in nonknitted threads for colour, density, and texture effects (or inlaying), although such threads may also be an essential part of the structure. For example, in the form called “zigzagging across several pillars,” the ground of most raschel fabrics, the front bar makes crochet chains, or “pillars,” which are connected by zigzag inlays.

An extension of conventional warp knitting is the Co-We-Nit warp-knitting machine, producing fabrics with the properties of both woven and knitted fabrics. The machines need have only two warp-forming warps and provision for up to eight interlooped warp threads between each chain of loops. These warp threads are interlaced with a quasiweft, forming a fabric resembling woven cloth on one side.

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